Why Our Load Stability Testing Centre Will Change Your Approach To Packaging…

Optimising Material Usage

One of the biggest luxuries of our new testing centre is having the ability to precisely determine how much packaging material you need for each pallet.

After initial testing of your current process, we can perform several iterations, using different products to find the right fit for your operation.

Without having the controlled environment to do this, and more importantly the data to show why one product works better, there’s no guarantee and you’re left at the mercy of guesswork.

With load stability testing, you’ll have a clear understanding of how much material is actually required to secure your products effectively. No more guesswork or over-packaging—just the right amount of material, every time.

Minimising Rework and Packaging Waste

Unstable loads often lead to rework, wasted time, and excess material usage. When products aren’t secured properly, warehouse staff may have to stop, rewrap, or restack pallets before they can be shipped. This not only adds to labour costs but also results in wasted packaging materials.

Load stability testing helps you avoid these inefficiencies by ensuring that your loads are stable and secure from the outset. That means you’ll spend less time reworking loads, less money on materials, all while improving your overall operational efficiency.

Sustainability and Reducing Plastics in Packaging

Eliminating Overuse of Pallet Wrap

One of the most commonly used packaging materials in the warehouse, pallet wrap is a major contributor to plastic waste within business operations. All too often we see workers using more than necessary to secure loads, leading to excess waste and costs.

With load stability testing, we’ll provide precise feedback on how much wrap you truly need to keep products safe, stable and efficient.

Exploring Eco-Friendly Packaging Alternatives

Load stability testing also opens the door to more sustainable packaging alternatives. Our testing centre can help assess the viability of alternatives such as paper-based materials, biodegradable wraps, or reusable strapping. These options not only help reduce plastic waste but could also be more cost-effective in the long run.

Customising Packaging for Different Products

Tailored Solutions for Fragile vs. Heavy Products

Not all products require the same packaging solutions. Fragile items, heavy goods, and oddly shaped products all present unique challenges when it comes to load stability. Our testing centre can help you tailor your packaging strategy based on the specific needs of your products.

By testing these different configurations, you can find the optimal balance between packaging efficiency and product protection.

Improving Palletisation Strategies

It’s easy to understate the impact of something so simple, but the organisation of products and how you stack them plays a significant role in load stability. Working with one of our experts, we can help you to determine the best configuration for your products and reduce your need for packaging materials used to compensate.

Increasing Packaging Efficiency in the Warehouse

Faster Packing and Handling

Optimised, stable loads can streamline the packing and handling process, allowing for faster loading, unloading, and less labour spent on reworking unstable shipments. When your loads are stable, they move through the warehouse more quickly and efficiently, reducing labour costs and improving overall throughput.

Reducing Load Instability-Related Delays

Load stability testing also reduces the chance of delays due to unstable loads. When a shipment arrives unstable, it often needs to be repacked or rewrapped before it can be accepted by carriers, leading to costly delays. With proper load stability testing, you can prevent these issues from happening in the first place.

Preventing Damage and Reducing Returns

How Load Stability Testing Protects Your Products

One of the most significant benefits of load stability testing is working to prevent the worst-case scenario in transit – product damage.

With our new facilities and testing arsenal, which includes both an acceleration bench and tilt vibration bench, we’re able to run rigorous tests that pinpoint areas of weakness in your process, allowing us to advise on improvements so that you can guarantee products arrive in perfect condition.

Lowering Return Rates and Increasing Customer Satisfaction

Fewer damaged goods mean fewer returns and fewer unhappy customers. When your products arrive intact, you’re not only saving money on return shipping and replacements but also boosting your customer satisfaction and protecting your brand’s reputation.